Newbee

Back In Business Baby!

Sat, 02 Mar 2019 11:19:31 -0600

Newbee --

So I have been out of it for a while, but have made some improvements to my kart. Here are the Pics.

<IMG0257C (1)>

<b-38>

Posted 2019-03-02 11:19:31 by Brian C

Beefed Up Steering

Sun, 18 Sep 2016 10:13:40 -0500

Newbee --

After the week end in Tieton, the kart held up petty good,but the steering had and lot of slop in it . So when I returned from Tieton and inspected my car I beefed up the coupler on my steering shaft. Much better now!

<DSC04573>

<DSC04575>

Posted 2016-09-18 10:13:40 by Brian C

Engine Cover Complete

Mon, 06 Jun 2016 21:11:17 -0500

Newbee --

Well I still need to paint and do some details but looks like I will be ready for tieton this year! cant wait!!! Added paint this week Put a smile on my face!

<DSC04477>

<DSC04482>

Posted 2016-06-06 21:11:17 by Brian C

Planning My Engine Cover

Fri, 01 Apr 2016 19:08:19 -0500

Newbee --

Back to the cardboard modeling planning stage for my engine cover shape. Still a work in progress here are some pics.

<DSC04453>

<DSC04465>

Posted 2016-04-01 19:08:19 by Brian C

Bri-gatti Seat And Windsheild Mounted.

Fri, 27 Nov 2015 16:52:13 -0600

Newbee --

Made my seat over the weekend holiday. Also mounted windsheild Had to do some lubing on the sewing machine first to make it run better. Next will be the engine cover

<DSC04438>

<DSC04435>

Posted 2015-11-27 16:52:13 by Brian C

Dash And Gauges

Sun, 11 Oct 2015 12:07:18 -0500

Newbee --

Worked on the dash and gauges this week. Installed a kill switch on dash as well as the speedometer, clock and outside temp. the lamp will be a low oil warning but will not kill the engine. If it works I will share the circuit on the tech forum. also need to work out the drive part of the speedometer. I will also have a choke pull. Knob is a place holder for now.

<Dash sofar>

Posted 2015-10-11 12:07:18 by Brian C

Hood Of Wood And Paint.

Thu, 01 Oct 2015 15:44:41 -0500

Newbee --

Worked on hood this week. opens on one side.

<DSC04402>

<DSC04415>

Posted 2015-10-01 15:44:41 by Brian C

More Rad Work

Thu, 24 Sep 2015 18:50:44 -0500

Newbee --

Worked on the radiator today. Still needs some trimming here and there but is the look I was going for. Used thin aluminum flashing over bendable plywood. Aluminum is removable if I need to replace. Will work on the hood next.

<Front view>

Posted 2015-09-24 18:50:44 by Brian C

More Progress On The Bri-gatti (painted)

Sat, 15 Aug 2015 21:33:05 -0500

Newbee --

So here is the Bri-gatti after painting and clear coat. It took about a week. 4 coats of paint and three of clear coat, lite sanding between coats.Very tricky to get the gloss even consistency with the clear coat! Not perfect but I like it. waiting for my 2nd brake line and cables and I can get her mov'in.

<Bri-gatti after painting.>

Posted 2015-08-15 21:33:05 by Brian C

Bri-gatti Painted

Fri, 14 Aug 2015 21:42:45 -0500

Newbee --

I've been painting the body this week. (spray paint cans and clear coat) will be installing back on frame tomorrow can't wait to see how it looks. here's a sneak peak.

<Watching paint dry.>

Posted 2015-08-14 21:42:45 by Brian C

Bri-gatti Steering And Brake Setup

Tue, 04 Aug 2015 16:31:00 -0500

Newbee --

This past weekend worked on My steering and brakes. Fabricated my pit-man arm from a gate hinge.just need to weld that and my quick release nut to the shaft.

<Brake mounted>

<DSC04324>

Posted 2015-08-04 16:31:00 by Brian C

Progress Sofar On The Bri-gatti

Sat, 25 Jul 2015 14:50:42 -0500

Newbee --

Installed some more bendable plywood for cowl and upper seat back. The trick to this is many clamps and heat the wood first with heat gun to make the wood more pliable. I used two layers and is very strong. Just received my steering shaft, so steering set up is next.

<cowl setting up>

<body sofar.>

Posted 2015-07-25 14:50:42 by Brian C

RAD Work

Sat, 04 Jul 2015 19:56:50 -0500

Newbee --

Installed bendable plywood on top part of radiator . Used a rubber band jig I made up to hold in place while glue set.

<DSC04290>

<DSC04293>

Posted 2015-07-04 19:56:50 by Brian C

Back On Body

Fri, 03 Jul 2015 16:40:08 -0500

Newbee --

Installed floor (front) and fabricated pedal mounts to be adjustable. made sheet metal brake to start working on the hood, and radiator.

<Adjustable pedals>

<Kart sofar>

<Bender.>

Posted 2015-07-03 16:40:08 by Brian C

Primed And Painted Frame

Sun, 21 Jun 2015 18:59:36 -0500

Newbee --

Happy fathers day to all. This weekend I was able to finish off the front of my rails. Prime and painted my frame and front end parts.also received my tie rods. I used high temp primer and paint for engine mount. I am sad that I won't make Tieton this year. I will have to live it through Your videos pics and stories.

<Formed and fitted>

<After Welding>

<Frame primed and painted.>

Posted 2015-06-21 18:59:36 by Brian C

Worked On Cowl And Pedal Mounts Today!

Sat, 16 May 2015 19:57:38 -0500

Newbee --

As I was waiting for glue to dry I fabricated my pedal mounts. Still working out my steering shaft. I need it to be 38" long. I have a 1/2 gas pipe that is 48" long but the OD is just a hair larger than 3/4" so wont fit in a bearing or the quick disconnect hub for steering wheel. And it's a bit heavy.

<DSC04246>

<DSC04245>

Posted 2015-05-16 19:57:38 by Brian C

Body Work Seat And Floor.

Sat, 09 May 2015 14:54:09 -0500

Newbee --

Been working on the flooring and seat position. also framing and part of the grill. here are the latest pics.

<seat and floor>

<framing>

<Top of Radiator>

Posted 2015-05-09 14:54:09 by Brian C

Body Work Sofar.

Fri, 24 Apr 2015 21:32:51 -0500

Newbee --

Started on the plywood body this week. Here is where I left off until tomorrow.

<Body sofar>

Posted 2015-04-24 21:32:51 by Brian C

We Have A Rollor! And Card Board!

Sat, 11 Apr 2015 21:40:18 -0500

Newbee --

Cleaned the shop. Put some pieces together and it rolls! Checked with level and it's right on! I love it when a plan comes together! Looked so good I had to keep going so I then worked on the body layout some more. Put a cooler were the seat will be to check for size feels good. needed more clamps so I used some old plastic hangers that have clips Worked nicely.

<Springs and things>	<She's a rollor!>	<looks like a car>
<White hanger clips>

Posted 2015-04-11 21:40:18 by Brian C

More Cardboard Fun!

Tue, 07 Apr 2015 17:27:30 -0500

Newbee --

Started Laying out the body with cardboard Still making some changes till it looks right. Tried standing in cockpit for size and, it put a smile on my face. Rolling kart will be next, after I make some room in shop.

<Here's the ruff layout.>

<DSC04149>

Posted 2015-04-07 17:27:30 by Brian C

Engine Mount And Spring Hangers Welded.

Mon, 06 Apr 2015 19:09:25 -0500

Newbee --

Was busy this past week laying out and welding the engine / jack shaft mount. also welded on the spring hangers.

<Frame so far.>

Posted 2015-04-06 19:09:25 by Brian C

Frame Progress, Tack Welded Today

Sat, 21 Mar 2015 23:00:12 -0500

Newbee --

Nice day today so, I worked on Tacking together my frame. took about 2 hrs in prep time clamping ,leveling, making sure rails were square. This was the hard part because my Frame is not a rectangle, the front is smaller then the back. I had to match the angles at the weld points.Looks like it worked out OK.

<Prepping>

<Front veiw>

<Back Veiw>

Posted 2015-03-21 23:00:12 by Brian C

Wind Shield Work.

Sat, 07 Mar 2015 16:34:31 -0600

Newbee --

Cut my plexiglass for my Wind shield today and installed in frame. I used some tubing for shims to center in frame. Setting with clear silicone. I should have taped around the glass first because I got some on the plexiglass. I will remove the shims and silicone the rest when set.

<Wind sheild complete.>

Posted 2015-03-07 16:34:31 by Brian C

Tires Mounted.

Sat, 21 Feb 2015 18:38:43 -0600

Newbee --

Mounted the tires on the rims over the past few days, what a workout. Just like mounting bike tires only more leverage needed and a bit of soap and water. Used the harbor freight tire irons, worked well. Purchased Michelin M62 tires at $19 each. Great reviews they look like nice tires good fit.

<Tires ready to roll>

Posted 2015-02-21 18:38:43 by Brian C

De-rusted Inside Of Rims And Primed

Sat, 07 Feb 2015 16:40:27 -0600

Newbee --

Was a nice day today so worked on the wheels. I ordered some spokes to replace a missing one. This past week I have been soaking the rims in a DE-rusting solution. Worked OK ,but had to still use a wire wheel on drill to clean further. I used a drawer organizer as a tray so I was able to submerge the rim with the small size bottle of rust remover. Next I will install Tubes and tires.

<Soaking over night>	<before cleaning>	<After cleaning>
<Rust reformer primer.>

Posted 2015-02-07 16:40:27 by Brian C

Front Axle Complete.

Wed, 04 Feb 2015 16:18:27 -0600

Newbee --

Front axle is welded, was a bit thick to weld myself in my mind and skill level at this time with my flux welder. so my friend helped me out. This thing is dead on. Now working on DE-rusting inside of rims will post pics next.

<Axle>

<Axle R>

<Axle L>

Posted 2015-02-04 16:18:27 by Brian C

Engine & Torque Layout. Update To Update!

Sat, 27 Dec 2014 14:12:55 -0600

Newbee --

Well I can't get my mind off this so here is my revision B-D Jim over at Max Torque loaned me a couple of jackshafts to try out. This will be a bit higher, but looks like a better fit to add supports. As I look at this I see I will need to have this adjustable to tension the chain. Engine mount will be welded to cross member and Motor will be on jackshaft that will be adjustable. OK, In Picture #2 REV C I can mount the supports under the axle ( This is not the axle in this picture just using as a guide.) and weld to engine mount plate and cross member. This way I can adjust the chain tension and the jackshaft and engine can be removed easily. REV D I think this is the one to go with. See Picture. Hard to see in picture but better clearance with axle, able to mount engine lower. so when I have all the parts to fit before welding I will check the setup again.

<Here's the ruff layout. REV B>

<Better solution layout. REV C>

<Best so far! REV D>

Posted 2014-12-27 14:12:55 by Brian C

Engine & Torque Layout.

Fri, 26 Dec 2014 23:13:49 -0600

Newbee --

So I'm trying to keep the engine mounted low. I will be using a Max torque converter and Jackshaft. This is my layout plan. I still need to see if all clears with the engine. on the jackshaft. I'm a bit close to the frame with the rope being where the chain will be. Using a 66 tooth sprocket. Don't have the jackshaft gear yet ,so guessing at the size. did receive the sprocket and is a hair bigger then my wood cut out. The engine mount will be centered,( off set to one side to see chain clearance.) in the 2nd picture. I will add supports at the rails to hold frame square. Frame is not welded yet and white supports are drawn in.and not to scale. Will also weld a support under engine plate towards jackshaft. Last picture is the 2 pass at welding the voids and grinding. One more should do it.

<Engine will be centered.>

<White marks are frame>

<Front of rails after 2nd pass to fill voids.>

Posted 2014-12-26 23:13:49 by Brian C

More Rear Wheel Work ,UPDATE

Sat, 29 Nov 2014 16:13:41 -0600

Newbee --

As winter is setting in I am having to postpone my welding for a bit. So I ordered the rear hubs and a set of tires a few weeks ago. Today was a nice day here in the Midwest so I got to grinding on the screws. See pictures. Takes a little patience and a new grinding wheel.Tried to make nice and even.Worked out well nice tight fit,but am still able to spin in hub so I can line up after drilling. Lined up my hole markings, center punched and started to drill. Very slow going with a general purpose bit.Looks like I'm off to the hardware store again! OK I'm back with titanium drill bits. Wow goes through like butter finished both Rear hubs now on to the wheel hubs. (See more pics. ) Just thought I'd add the finished Picture as an update.

<Rear hub work>	<Screws ground.>	<Drilling with titanium bit.>
<Finished rear wheel (Until painting)>

Posted 2014-11-29 16:13:41 by Brian C

Welding Front Of Rail.

Sat, 08 Nov 2014 19:14:43 -0600

Newbee --

After watching Dennis' s Chassis welding Video I was inspired to pull the trigger and Weld the right front rail. Because this is non-structural I thought this was a good place to start. Here is a picture, I'm Using flux core Min temp setting and wire speed at 4 Middle looks decent. Had more trouble with the ends, larger gap to fill. Will do more prep work on the next one.

<Font of rail Before grinding>

Posted 2014-11-08 19:14:43 by Brian C

More Welding Practice

Mon, 03 Nov 2014 17:38:19 -0600

Newbee --

Had some time this past week end to practice more welds. One decent lap joint weld, On this one I could see the pool. I need a lot more practice before starting on the kart.

<Lap joint 2>

<straight welds and failed first lap>

Posted 2014-11-03 17:38:19 by Brian C

Cut Axle Camber Today

Sat, 25 Oct 2014 19:39:04 -0500

Newbee --

With the help of a fixture on loan from My follow cyclekart friend Jim. I cut my axle today exactly 3 degrees neg camber. both sides. See pics.

<Axle lined up in fixture.>	<After cutting.>	<Boths cuts line up>
<Finished ready for welding spindle brackets.>

Posted 2014-10-25 19:39:04 by Brian C

Some More Progress

Fri, 24 Oct 2014 18:30:02 -0500

Newbee --

Well I have some more pictures to post of progress this week. I don't own a pipe bender so, I dropped in on Jim at Max Torque. Him and his crew bent my axle for me.See pictures. They did a great job! His kart is looking great can't wait to get caught up to his progress.

<Axle>	<Making spindle shimes>	<New thicker shackels>
<Spring hangers>

Posted 2014-10-24 18:30:02 by Brian C

Purchased Welder And More.

Fri, 10 Oct 2014 17:41:10 -0500

Newbee --

Well I purchased my first welder today. Going to practice with it tomorrow. I will post pictures of results (don't laugh ) if I have the guts. Also purchased Engine and welding table. Here are the first practice welds, Need lots more practice! will post next set of pictures this week end.

<practice welds>

<First T weld practice>

<bent with hammer didn't break>

Posted 2014-10-10 17:41:10 by Brian C

Folding Work Bench

Sun, 28 Sep 2014 17:07:29 -0500

Newbee --

Here in the Midwest winter is quickly approaching and I need to make room for my cars in the garage/shop. I didn't want to slow down progress on the cyclekart in the winter months so I built this over 2 weekends. each side of the bench foldup and are 4' x 3' so when I am finished with the kart the left bench will foldup for my cart parking space. I already had the pegboard.

<Bench up>	<bench half>	<wood latch>
<Bench down>

Posted 2014-09-28 17:07:29 by Brian C

Progress On Drilling Rails

Sun, 31 Aug 2014 19:21:32 -0500

Newbee --

Received front springs, rear bearings, and hardware. Made some good finds at Restore (Habitat for Humanity) they had a half price sale over the weekend. Purchased louvers that looked the part for my hood, and some mounting hardware for the windshield. Also drilled the rails for spring and bearing mounting. Almost ready to weld. (never welded before but have received a lot of good tips so far. Started on making shackles,the ones I ordered were too large and the holes too big. just need to round the ends. Also started work on the windshield used 1/4" aluminum channel I bought at Menards.

<Springs>	<bearing mounts>	<Shackles>
<windshield>

Posted 2014-08-31 19:21:32 by Brian C

Rear Wheel Work

Thu, 21 Aug 2014 15:11:08 -0500

Newbee --

Had 2 steel P.A. speaker mounts laying around and what do you know they are 4 1/2" across. Made a wood jig to cut the centers and fitted to hubs.the screw holes almost line up just need to drill hub a bit when I get my other parts. I trashed 2 hole saws that I paid .75 cent for at a garage sale.cutting the plates. I used cutting oil, and the slowest speed on the Harbor freight drill press. Also scored a hinge for the hood for 2 bucks at another garage sale.

<speaker mounts>	<Home made jig>	<Installed>
<Hinge and misc parts>

Posted 2014-08-21 15:11:08 by Brian C

Tweaking Mockup

Tue, 19 Aug 2014 17:23:18 -0500

Newbee --

Worked on the look of the body this past weekend. still needs work at dash and grill.

<side view>

<Dash>

Posted 2014-08-19 17:23:18 by Brian C

Checking Ruff Dimensions

Sat, 26 Jul 2014 17:12:24 -0500

Newbee --

It's the weekend time to work on the kart! Transferred my ruff dimensions to cardboard today to see how it looks and feels.looks like I may need to bring the front hood down a couple of inches. there will be a aluminum hood and cowl that will raise above the wood sides,so I'll need to see over that. also round off the cockpit a bit.

<Cardboard body check>

Posted 2014-07-26 17:12:24 by Brian C

Progress On Rails And Wheels

Mon, 21 Jul 2014 18:26:37 -0500

Newbee --

Worked on shaping the front of the rails this past weekend Also cut the hubs to make room for the axle nuts with my new found grinder skills. (Used a dremel with a cutting wheel.) on the rear hubs. I now have 2 front wheels and 2 rear wheels.all from e-bay.

<Front of Rails 2>

<Rear hub cut>

<Rounding with grinder>

Posted 2014-07-21 18:26:37 by Brian C

Cut Front Of Rails Today

Sat, 05 Jul 2014 18:29:29 -0500

Newbee --

With the help of the CK crew, (you kind folks) I was able to cut my front rails This was my first time using a grinder so thanks for all your help.! Here is the progress so far.

<Rails cut to shape.>

<Body shape>

<top veiw>

Posted 2014-07-05 18:29:29 by Brian C

Laying Out The Frame

Wed, 02 Jul 2014 15:58:38 -0500

Newbee --

I'm checking my measurements with the rails before cutting and drilling. My goal is to have a low center of gravity at the cockpit and engine mount. 20 inch wide seat and 2 feet deep at the cowl to top of seat. I'm still testing this to see if it looks right and is comfortable.

<Sizing up the rails>

Posted 2014-07-02 15:58:38 by Brian C

Two Rear Wheels And Steel

Tue, 24 Jun 2014 19:04:10 -0500

Newbee --

Received my two rear wheels today and frame steel yesterday... Removed all wheel bearings, just need 1 more front wheel. I have never welded before, I solder every day, and like soldering it's a feel thing. so I'm going to need some practice. I'm going to purchase a flux welder.soon.

<Frame steel>

<Tool I purchase a resale shop, works great>

<This one needs a good cleaning>

Posted 2014-06-24 19:04:10 by Brian C

Received First CT-90 Wheel

Tue, 17 Jun 2014 16:58:31 -0500

Newbee --

Received my first front Wheel looks to be true very little rust. will probably paint Ordered two more 1 with tire. now I'll have enough for a Morgan if I cant find 1 more. ha. Also steel for frame has been ordered. will share details if I like it. Removed stock bearings from first wheel, used heat gun on rim and bent tool I found at a local resale shop that looked right to move the spacer. worked perfect. hope my other two wheels will be here tomorrow.

Posted 2014-06-17 16:58:31 by Brian C

Wheel Purchase

Thu, 12 Jun 2014 20:43:14 -0500

Newbee --

Won my first front ct-90 wheel yesterday on e-bay, no tire. Also scored 2 free office chairs that I'm seeing as the makings of a seat. Will cover in leather. I'm thinking I like the type 35 Bugatti and the 1929 ford I will use ideas from both. staying within the Stevenson dimensions I will adjust the cockpit when I layout on cardboard. And so it begins.................

Posted 2014-06-12 20:43:14 by Brian C

Parts On Hand

Sat, 07 Jun 2014 16:21:28 -0500

Newbee --

Hello Cyclekart club! First off Id like to say what a talented group of design engineers you all are! I am inspired each time I look at the builds on this site. I am in the research and development stage at this point Working on plans and finding parts. Looking forward to my first build.

<Gauges left to me by my father>

<gauges 002>

Posted 2014-06-07 16:21:28 by Brian C